DERAY®-DockMan Junior Endsplice

The DERAY®-DockMan Junior Endsplice is a hot air shrink equipment to process heat shrink tubes in wiring systems. It is primarily used for mobile, manual use on the cable board with a balancer.
The equipment has been designed specifically to process adhesive lined heat shrink on ultrasonically welded- and crimped end splices on stationary and mobile forming boards in transfer lines.

Features and Benefits

  • Very flexible handling as the shrink unit can be docked to any position on the forming board
  • Automatic control of shrink temperature and process time
  • Easy handling through two-sided insertion of application
  • Safe use by locking the application in shrink chamber
  • User friendly weight-neutral suspension device
  • Automatic selection of process parameters via USB scanner or manually via touch panel
  • Communication system through RS232, TCP/IP and OPC UA
  • Password protected programming mode
  • Stand-by heating
  • Selection of system language: English, German, French (others on demand)
  • CE and RoHs conformance

Applications

End splices on wiring harness boards

Operation

The DERAY®-DockMan Junior Endsplice is fixed to the wiring harness board at the previously attached docking station. The end splice to be processed is inserted into the shrink chamber and fixed. When the start button is pressed, the previously selected shrink time is performed. At the end of the process, the finished end splice is removed and the device is docked at the next shrink point.

Order Information

  • DERAY®-DockMan Junior Endsplice

Heat Shrink Products & Sizes

  • DERAY®-SpliceMelt Sizes 1 to 3, length max.65mm

For other products and sizes contact DSG-Canusa Application Engineering

Scope of Delivery

  • Shrink equipment
  • Control unit
  • External emergency stop button
  • Balancer
  • Operating manual: English, German, French (others on demand)

Accessories

  • Shrink chambers: Width 100 mm

Market/Applications

  • Dual Wall
  • Single Wall
  • OEM
  • Splice Sealing Solutions
  • Automotive
  • Application Equipment
  • Waterblocking
Properties
Electrical connection1/N/PE AC 230 V 50-60Hz
Electrical current consumptionapprox. 1.1 kW/h at 275°C shrink temperature
Electrical power consumptionmax. 3.6 kW
Rated current16A
Electrical fuse protection at the owner16A
Degree of protection of control unitIP54
Degree of protection shrink headIP20
Pneumatic connection6 – 10 bar (87 – 145 psi)
Pneumatic work pressure5 bar (72 psi)
Air consumption150 – 180 ltr/min (5.3 – 6.4 cfm)
Heating air shrink chamber adjustable0.5 – 1.0 bar (7.3 – 14.5 psi)
Shrink temperaturemax. 275°C ( max. 527°F)
Ambient temperature10°C – 45°C (50°F – 113°F)
Sound pressure levelapprox. 67dB(A)
Dimensions and weight
Shrink equipmentw 190 x h 540 x d 430 mm
(w 7.4 x h 21.2 x d 16.9 in)
18 kg (39.6 lbs)
Control unitw 600 x h 400 x d 330 mm
(w 27.6 x h 15.7 x d 13 in)
19 kg (41.9 lbs)