DERAY®-Shuttle 660 / 120

Heat shrink system with infrared heating elements for terminals and end splices

The DERAY®-Shuttle 660 / 120 is a heat shrink system with infrared heating elements to process heat shrink tubes onto terminals and end splices.
The shrink device has two independent working stations, equipped with customized frames to shrink up to 38 applications per cycle.

Features and Benefits

  • Robust and durable IR ceramic heating elements
  • Two customized frames for a faster and optimized working process
  • Processing of up to 38 applications per cycle, depending on the cable cross section
  • Processable cable cross section of up to 120 mm²
  • Processing sleeves with up to 120 mm length
  • Separate temperature setting for upper and lower heating element to process complex terminal designs
  • Height-adjustable upper and lower heating element enables the processing of terminals of different geometries
  • Energy saving through 3 individually selectable heating zones
  • Customized frames ensure sealing and insulation requirements for challenging applications
  • Communication systems: RS232, TCP/IP and OPC UA
  • Automatic selection of process parameters via USB scanner or manually via touch panel
  • Machine hours and cycle counter
  • Temperature- and speed-monitoring
  • Password protected programming mode
  • Semi-automatic calibration
  • Selection of system language: English, German (others on demand)
  • CE and RoHs conformity

Applications

Ring terminals, tubular cable lugs, end splices, battery terminals

Operation

The shrink device DERAY®-Shuttle 660 / 120 has two frames for manual insertion of the tubing lines previously fitted with heat shrink tubing. After one frame has been swung into the heating zone of DERAY®-Shuttle 660 / 120 shrink machine, an automatic shrinking process begins. Two upper and lower infrared ceramic elements heat the shrink tube. During the shrink process the operator continues to load/unload the second frame. Following the shrink process, a cooling cycle is activated and the applications are cooled by fans.

Order Information

DERAY®-Shuttle 660 / 120

Heat Shrink Products & Sizes

  • DERAY®-ACT: Sizes 1 to 3
  • DERAY®-RKS: Sizes 1 to 3
  • DERAY®-SpliceMelt/-caps: Sizes 1 to 4
  • Single wall shrink tube: Length max. 120 mm, diameter max. 40 mm

For other products and sizes contact DSG-Canusa Application Engineering

Scope of Delivery

  • Shrink equipment
  • Two custom configured frames
  • Operating manual: English, German (others on demand)

Accessories

  • Calibration sensor
  • USB scanner
  • Additional frames

Market/Applications

  • Dual Wall
  • OEM
  • Splice Sealing Solutions
  • Transit
  • Automotive
  • Marine
  • Aerospace Defense
  • Application Equipment
  • Waterblocking

 

Properties
Electrical connection 3LNPE 400 V 50-60 Hz
Electrical power consumption 7.2 kW
Rated current 18 A
Electrical fuse protection at the owner 36 A
Degree of protection IP 20
Pneumatic connection 4.5 – 10 bar (65.3 – 145 psi)
Shrink temperature at the IR heater 550 °C (1022°F)
Ambient temperature 10°C – 45°C (50°F – 113°F)
Sound pressure level approx. 60 dB(A)
Dimensions and weight
Shrink equipment w 2,028 x h 1,950 x d 1,520 mm
( w 79.8 x h 76.7 x d 59.8 in)
500 kg (1102.3 lbs)