DERAY®-Shuttle Vision System 2.0

The Vision System is a camera-based inspection system as a plug & play add-on for DERAY®-Shuttle 2.0. It is designed to control visual characteristics of any application like positioning of the heat shrink sleeve and the application, colors of wires and several more. The Vision System is able to control up to 64 different characteristics per monitoring step. Customer can configure a variable number of test sequences of each process.

Benefits

  • Application specific requirement setting via touch panel
  • Automatic visual feedback of error messages in the process
  • Customized frames equipped with RFID to launch individual Camera detection process
  • Security lock to launch process when visual feedback is NOK
  • Picture backup of each visual feedback for traceability purposes
  • Additional camera accessories for best possible visual inspection
  • Communication systems: Profi Net (TCP/IP) via DERAY®-Shuttle 2.0
  • Selection of system language: English, German, French, Spanish (others on demand)
  • CE and RoHs conformance

Picture backup for traceability

Visual Feedback by separate touch panel

RFID tagged Frames for individual process launch

Applications

Ring terminals, tubular cable lugs, end splices, battery terminals

Operation

DERAY®-Vision System is mounted to the DERAY®-Shuttle 2.0 which can be taught to control and monitor certain visual aspects of specific applications. To ensure continuous and safe produced parts, the DERAY®-Vision System starts the shrinking process only after all initially set parameters are detected as OK. Otherwise, the shrink device pneumatically avoids to introduce the frame into the shrink device, then by camera placed right in front of the heating chamber. Each scanning process only takes a few seconds which eliminates any process downtime.

Order Information

DERAY®-Shuttle 2.0 Vision System

Heat-shrink products & sizes:

DSG-Canusa heat-shrink products

  • DERAY®-SpliceMelt / DERAY®-SpliceMelt Cap: Sizes 1 to 3
  • DERAY®-RKS: Sizes 1 to 3
  • DERAY®-ACT: Sizes 1 to 3

For other products and sizes, contact DSG-Canusa Application Engineering.

Scope of Delivery:

  • Control Unit
  • Vision System
  • Display for monitoring and setup incl. mount
  • Operating manual: English, German, French, Spanish (others on demand)

Accessories:

  • Memory extension for picture backup
  • Background for difficult shade detection
  • Polarization filter
  • Dome light attachment

Technical data

Property
Electrical connection1/N/PE AC 230 V 50-60 Hz
Electrical power consumptionapprox. 1.8 kW/h at 600°C shrink temperature
Rated current7.8 A
Electrical fuse protection at the owner16 A
Degree of protectionIP 20
Pneumatic connection4.5 – 10 bar (65.3 – 145 psi)
Shrink temperature600°C (1112°F)
Ambient temperature10°C – 45°C (50°F – 113°F)
Sound pressure levelapprox. 60 dB(A)
Dimensions and weight
Shrink equipmentw1400 x h850 x d1100 mm
w55.12 x h33.46 x d44.31 in
162 kg (357 lbs)