CSS Series

Cold seal splice kits

CSS series cold applied splice sealing products are made of specially formulated silicone rubber that offers excellent insulation and moisture proof sealing for in-line cable connector systems or elbow to cable jacket applications. The rubber sleeves are factory expanded and held over a removable, plastic rip cord housing, that installs quickly and easily. The kit contains expanded cold shrink tubes and an installation guide, with options of adding end sealant mastics for added protection.

Features and Benefits

  • Ease of installation
  • Suitable for a wide range of cable sizes
  • UV resistance
  • 1000V rating as a primary insulation cover
  • No special tools or training required for installation
  • Shrink ratio: >2:1
  • Continuous operating temperature: -40°C to 105°C

Standards

  • ANSI C119.1-1986

Typical Applications

Submersible cable connections, in-line connector covers, elbow to cable jacket sealing, suitable for indoor or outdoor locations, cable jacket repair

Installation Notes

  • Allow 2.0″ min coverage on either side of connector during installation of sleeve
  • Tube length dimensions are nominal

In-Line Splice Sealing Kits

Kit contents: Cold shrink tube and an instruction sheet.

Cable Jacket Sealing Kits (JCN Cables)

Kit contents: Cold shrink tube, mastic sealing strips and an instruction sheet.

Cable Jacket Sealing Kits (Metal Tape Shielded Cables)

Kit contents: Cold shrink tube, mastic sealing strips, an external ground kit and an instruction sheet.

Market/Applications

  • Transit
  • Water/Waste Water Treatment
  • Shipboard
  • OEM
  • Transit
  • Communication Power & Control
  • Power Distribution
  • Industrial Construction/Automation
  • Civil Construction Projects
  • Power Distribution – LV
  • Industrial
  • Communications Cable Splice & Protection
  • Petrochem/Pulp & Paper
  • Utility
  • Commercial Construction Projects
  • OIl & Gas
  • Marine
  • Aerospace Defense
  • Mining

Ordering

  • Order example: CSS-0750-8
  • Please contact us for availability of non-standard cut-lengths

Please contact your Customer Service Representative for information on custom colors, sizes, lengths and material data sheet.

 

Product Properties

Cold seal splice insulators for inline splices of low voltage cables

Order Number Conductor Size Range Application Range Relaxed Tube Length
(Min – Max)
awg/mcm in in
CSS-0750-8 #2 – 1/0 0.37-0.68 8
CSS-1500-9 2/0 – 400 0.51-1.18 9
CSS-2000-6 500 – 800 0.83- 1.95 9
CSS-2000-9 500 – 800 0.97- 1.95 9
CSS-2000-12 500 – 800 0.97- 1.95 12
CSS-3000-9 900 – 1000 1.25-2.65 9
CSS-4000-9 1250 – 2000 1.63-3.67 9

Option is available to add end sealing mastics for added environmental protection

Cold seal splice kits for jacketed concentric neutral cables

Cable Jacket Sealing Kits (JCN Cables)

Order Number Min Seal Diameter Max Install Diameter Supplied Tube Length Relaxed Tube Length 15kV Cable 25kV Cable 35kV Cable
in in in in awg/mcm awg/mcm awg/mcm
CSS-K1 0.83 1.95 4.5 6 #2-4/0 #2-2/0 1/0
CSS-K2 1.25 2.65 6.5 8 2/0-1000 1/0-750 1/0-500
CSS-K3 1.63 3.67 7.5 9 750-1500 600-1250 350-1000

Cold seal splice kits for tape shielded cables

Cable Jacket Sealing Kits (tape shielded Cables)

Order Number Min Seal Diameter Max Install Diameter Supplied Tube Length Relaxed Tube Length 8kV Cable 15kV Cable 25kV Cable 35kV Cable
in in in in awg/mcm awg/mcm awg/mcm awg/mcm
CSS-K0G 0.51 1.18 4.5 6 #8-#1
CSS-K1G 0.83 1.95 4.5 6 1/0-350 #2-250 #1-250 1/0
CSS-K2G 1.25 2.65 6.5 8 500-1000 350-1000 350-750 2/0-350
CSS-K3G 1.63 3.67 7.5 9 1250-1500 1000-1500 500-1500